Capabilities

Foam cutting


Our experienced and knowledgeable team has earned a reputation as one of the industry’s leading foam fabricators and flexible foam experts
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One of the largest & most diverse inventories of standard and specialty open and closed cell flexible foam alternatives in the Midwest
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Foam converting
Foam laminating

Wisconsin Foam Products is a flexible foam fabricator / foam converter focused on providing OEMs flexible foam solutions – finished foam products, components, assemblies and packaging – for a broad spectrum of applications and industries.

Our objective is achieving cost savings for our customers at every step of the process while meeting or exceeding all quality, scheduling and use requirements

Our experienced team, commitment to quality, extensive foam inventory, and full suite of foam converting, fabricating, finishing and assembly services and state-of-the-art equipment, ensure we achieve that objective!

  • Engineering & design
  • Product development
  • Prototyping & sampling
  • Testing & evaluation
  • ISO & QS compliance
  • 2-axis CNC contour foam cutting
  • Vertical foam cutting / slitting
  • Horizontal foam cutting / slitting & splitting
  • Foam die cutting / kiss cutting
  • Water jet cutting
  • Convoluting
  • Routing
  • Glue assembly (water or solvent base, hot melt, roller coat)
  • Lamination
    Foam to foam
    Multi-cavity packing
    Pressure sensitive adhesive and release paper
    Fabric to foam
    Corrugated to foam
  • Wire cutting
  • Part stripping
  • Compression cutting & special foam shape cutting
  • Custom coatings
  • Hand fabricated parts
  • Printing, artwork and labeling on foam
  • Assembly (partial or full assembly)
  • Drop shipping
  • Custom wood crates & pallets >
  • Corrugated shipping boxes >
  • Just In Time (JIT) delivery options
  • One week or less turnaround for form solutions from stock foam
  • 24 hour emergency service

Housed in our 60,000 square foot facility, our automated foam converting and foam fabricating equipment is state of the art, with unmatched capability for quality, tight tolerance cutting and fabrication speed and efficiency.

Wisconsin Foam Products is one of very few foam converters and foam fabricators capable of producing flexible foam products with the extremely tight +/- 1/32" tolerances - outperforming the industry standard of +/- 1/4".

We also meet "zero defect" requirements with minimal variance, maintain a part reject rate of less than 0.1%, and a 99%+ on-time delivery rate, which surpasses all established industry expectations! Learn more about our commitment to quality >


Put Our Expertise & Capabilities To Work For You!

Learn how you can gain competitive advantage partnering with Wisconsin Foam Products. Tell us your needs and let our unbeatable combination of experience, cost saving solutions, complete in house foam fabrication and foam converting capabilities and value-added services, extensive foam inventory and expertise, commitment to quality and fast turnaround time help you achieve, or surpass, your expectations and goals!

Contact Wisconsin Foam Products to start a conversation about understanding and find the right foam solutions for
your needs.